5 Layer Corrugated Board Production Line 1800mm 250pcs Per / Min
| Size | device name | Unit | QTY | | Remark |
| ZJ-V5B | Full Hydraulic Shaftless Paper Holder | set | 5 | | Main shaft ￠242mm, hyperbolic heavy-duty rocker arm, tooth-type
paper clamping head, ventilated disc-type multi-point brake,
hydraulic drive for lifting, left and right translation, centering. |
| DXC | Paper trolley | set | 10 | | Ground rail trolley, double guide rail length 9000mm, welded by
middle plate. . |
| JZJ | Automatic paper splicer | set | 5 | | The automatic splicing machine keeps the corrugated cardboard
assembly line working uninterrupted, reduces paper loss, and
greatly improves productivity. The maximum speed is 200m/min. |
| RG-900 | Tissue preheating cylinder | set | 2 | | Roller ￠900mm, including pressure vessel certificate. Electric
adjustment of wrap angle. The wrapping angle can adjust the heating
area of the paper in the range of 360°. |
| RG-900 | Core paper preheating cylinder | set | 2 | | Roller ￠900mm, including pressure vessel certificate. Electric
adjustment of wrap angle. The wrapping angle can adjust the heating
area of the paper in the range of 360°. |
| SF-405C | Modular single-sided machine | set | 2 | | Corrugated main roller ￠405mm, sprayed tungsten carbide treatment,
high-efficiency and energy-saving synchronous belt rotation, adopts
maintenance-free air bag pressurization, independent glue coating
unit, PLC automatic glue control, human-machine interface touch
screen display, automatic parking and pressure relief when paper
breaks. |
| RG-900 | triple preheater | set | 1 | | Roller ￠900mm, including pressure vessel certificate. Electric
adjustment of wrap angle. The wrapping angle can adjust the heating
area of the paper in the range of 360°. |
| GM-30 | Two-layer gluing machine | set | 1 | | Coating roller diameter 320mm. Each layer is driven by an
independent frequency conversion motor, and the PLC adjusts the
gluing gap and the man-machine interface. |
| TQ | heavy duty bridge | set | 1 | | The main beam is 200mm channel steel, and the paper is driven by an
independent frequency conversion motor. |
| JP | Overpass automatic correction | set | １ | | The unpowered correction mode saves power. High-precision paper
deflection. Paper width changes do not require any adjustments.
Full-width infrared detection light curtain. Reduce waste from
paper tearing. Reduce the waste caused by the lack of paper edge. |
| SM | Double side machine | set | 1 | | The frame is 360 mm national standard channel steel, the hot plate
is 600 mm * 20 pieces, and the whole process is designed with a
pressure plate. The upper and lower belts are equipped with
automatic deviation correction, temperature display, and frequency
conversion motor. |
| NCBD | Computer Thin Knife Slitting and creasing machine | set | 1 | | Tungsten alloy blade, five knives and eight lines, zero pressure
line type. Full servo computer automatically arranges knives, and
the width of the suction port is automatically adjusted. |
| NC | Computer spiral knife cross cutting machine | set | 1 | | Full AC synchronous servo control, energy storage brake, spiral
knife structure, helical gear transmission, lubricating oil
pressure protection, 10.4-inch touch screen display. |
| DM-LM | Computer gantry right angle stacker | set | 1 | | Servo-driven platform lifting, three-stage frequency conversion
transmission, imported high-strength belt output. |
| ZJZ | Glue station | set | 1 | | The pipeline is prepared by the customer. The glue making device
consists of a carrier tank, a main tank, a storage tank, a glue
delivery pump, and a glue return pump. |
| QU | Air source system | set | 1 | | Customers provide their own gas source. |
| ZQ | steam system | set | 1 | | Including steam components such as pipeline valves, steam traps,
and instruments in the equipment, the customer prepares heat
sources and pipelines by himself. |
| DQ | Production management system | set | 1 | | Electric control system: Adsorption single-sided machine, drive
unit, computerized thin knife machine, double-sided machine, and
glue applicator all use frequency conversion motors, and Delta
frequency conversion control system. The operation interface is
simple and convenient, and the speed display control cabinet is
equipped with the functions of speed display of each unit, unit
call and emergency stop. |
| |
WJ250-1800-type five-layer corrugated cardboard production line:
| 1 | Maximum production paper width | 1800mm | 2 | design production speed | 250m/min |
| 3 | Three layers of working speed | 200-230m/min | 4 | Five layers of working speed | 180-200m/min |
| 5 | Seven layers of working speed | ------------------ | 6 | Maximum order change speed | 180m/min |
| 7 | Slitting paper separation accuracy | ±1mm | 8 | Cross cutting precision | ±1mm |
备注 | The above speed indicators must meet: the production width is
1800mm, meet the following paper standards and ensure that the
surface temperature of the heated parts of the equipment is at
175°C. |
| face paper index | 100g/㎡--180g/㎡ Ring pressure index (N.m/g) ≥ 8 (moisture content
8-10%) |
| Index of core paper | 80g/㎡--160g/㎡ Ring pressure index (N.m/g) ≥ 5.5 (moisture content
8-10%) |
| paper finger | 90g/㎡--160g/㎡ Ring pressure index (N.m/g) ≥ 6 (moisture content
8-10%) |
| 9 | corrugated combination | |
| 10 | steam requirements | Maximum pressure 16kg/cm2 | Common pressure 10-12kg/cm2 | Dosage 4000kg/Hr |
| 11 | electricity demand | AC380V 50Hz 3PH | Installed capacity≈300KW | Common power ≈250KW |
| 12 | compressed air | Maximum pressure 9kg/cm2 | Common pressure 4-8kg/cm2 | Dosage 1m3/min |
| 13 | take up space | ≈Lmin95m*Wmin10m*Hmin5m (actually subject to the approved drawings
provided by Party B) |
ZJ-V5 hydraulic shaftless paper holder
Structural features:
★Full hydraulic drive is used to complete the actions of base paper
clamping, loosening, moving centering, left and right translation,
etc. The base paper lifting is driven by hydraulic pressure.
★Brake adjustment adopts multi-point brake system.
★Each paper stand is equipped with two paper loading trolleys,
which can load paper from both sides at the same time.
※Technical Parameters:
1. Paper clamping range: maximum 1900mm minimum 800mm paper
clamping diameter: maximum ￠1500mm minimum ￠300mm
2. Diameter of main shaft of paper holder: ￠242mm Air source
working pressure (Mpa): 0.4---0.8Mpa
※Hydraulic system parameters:
1. Working pressure (Mpa): 16---18Mpa Lifting hydraulic cylinder:
￠160×440mm Clamping hydraulic cylinder: ￠100×1300mm
4. Motor power of hydraulic station: 4.0KW --380V -- 50Hz Solenoid
valve voltage: 220V 50 Hz
※Paper loading trolley, guide rail
※Structural features:
★ The track is buried in the ground as a whole, the main frame is
No. 14 channel steel, the I-beam is welded with ￠20mm cold-drawn
round steel, and the length of the guide rail is 9000mm.
★Each paper stand is equipped with two paper loading trolleys,
which can load paper from both sides at the same time.
※High-speed automatic paper splicer
★Applicable maximum base paper diameter: 1500mm.
★With the automatic tension control of the base paper holder, it
can splice paper at high speed with high success rate.
★No paper tail splicing, reducing the loss of base paper (the
overlapping part of the base paper is only about 40mm as wide as
the tape).
★When the paper splicing cart moves out, it will automatically turn
out, easy to load paper, fully automatic tension control and zero
error in splicing paper.
★All adopt PLC automatic control, accurate action, less failure and
easy maintenance.
★When the buffer wheel pulls the paper for the first time, it will
be automatically aligned, making it easy to pull the paper.
★Machine superiority, the air cylinder controlled paper splicing
machine splices paper at high speed, and the phenomenon of broken
tiles and foaming caused by ordinary motor control will not appear
in an instant.
★Maximum splicing speed 180m/min
※General technical parameters:
1. Maximum working width: 1800mm 2. Operating direction: left or
right (according to the customer's factory)
3. Maximum mechanical speed: 250m/min 4. Operating speed:
0-200m/min
5. Pressure: 6bpa 6. Single machine weight: maximum 2600Kg
※Roller diameter parameters:
1. Upper paper guide shaft: ￠137mm 2. Lower paper guide shaft:
￠150mm
3. Buffer roller guide roller 1: ￠126mm 4. Buffer roller guide
roller 2: ￠137mm
5. Paper clamping roller: ￠99mm 6. Supporting paper roller: ￠99mm
※RG-900 surface (core) paper preheater
※RG-900 triple preheater
※Structural features:
★The preheating roller conforms to the national standard for
pressure vessels and is attached with a pressure vessel inspection
certificate.
★The surface of each roller is finely ground and plated with hard
chrome after precision grinding, the surface friction is small and
durable.
★Electric adjustment of the wrap angle, the wrap angle can be
rotated within 360° to adjust the heating area of the paper.
※Technical Parameters:
1. Working width: 1800mm
2. Diameter of preheating roller: ￠900mm Wrap angle adjustment
range: 360° rotation Wrap angle shaft diameter: ￠110mm×2
3. Steam temperature: 150-180℃ Steam pressure: 0.8-1.3Mpa
4. Working power supply: 380V 50Hz 5. Motor power: 250W short-time
(S2) working system
※SF-405 MODULAR SINGLE-SIDED MACHINE
※Structural features:
★Main flute roller: ￠405mm (different according to the flute type),
pressure roller ￠500mm, preheating roller ￠500mm.
★Negative pressure design, low heat loss, so that the core paper
can be evenly pressed and attached to the surface of the
corrugating roller, so that the corrugation can be formed better,
because the pressure is uniform, the top of the corrugated can be
coated with glue evenly, Make the lamination of single-sided
corrugated paper better.
★The corrugating roll is made of 48Crmo high-quality alloy steel,
which has been heat-treated, and the surface is ground and treated
with tungsten carbide.
★Corrugating rollers, pressure rollers, etc. adopt air bag control
system with high stability, and have air pressure control buffering
effect at the same time.
★The amount of gluing is controlled by electric adjustment, the
gluing device is electric, and the gluing system can operate
independently when the main machine stops to prevent the glue from
drying up. The glue tank is stainless steel.
★Mobile gluing system is not only convenient for cleaning, but also
more conducive to maintenance and repair work.
★Simple operation control system, touch screen operation interface,
with color graphics displaying operation status, function
selection, fault indication, troubleshooting and parameter setting,
etc., can show that this machine has complete functions, easy
operation and humanization.
★Built-in preconditioner with spray system to adjust core paper
temperature and moisture.
★High-temperature lubricating grease is used for bearings of main
and auxiliary corrugating rolls and pressure rolls to ensure long
life and smooth operation of the bearings.
★The pressure roller has no power mechanism, original design and
advanced structure, which can greatly reduce the vibration and
noise when the equipment is running at high speed.
★Load sensors are installed at both ends of the pressure roller,
which can visually detect the pressure at both ends of the pressure
roller.
※General technical parameters:
1. Working width: 1800mm 2. Operating direction: left or right
(determined according to the customer's factory building)
3. Design speed: 250m/min 4. Temperature range: 160—200℃
5. Air source: 0.4—0.9MPa 6. Steam pressure: 0.8—1.3Mpa
7. Corrugated type (UV type or UVV type):
※Roller diameter parameters:
1. Diameter of upper corrugating roller: ￠405mm 2. Diameter of
pressure roller: ￠500m
3. Diameter of gluing roller: ￠269mm 4. Diameter of fixing roller:
￠153mm Preheater diameter: ￠500mm
※Power motor parameters:
1 Main variable frequency drive motor: 30KW Rated voltage: 380V
50Hz Continuous (S1) working system
2. Suction motor: 18KW Rated voltage: 380V 50Hz continuous (S1)
working system
3. Glue adjusting electric push rod: 30W rated voltage: 24V
short-time (S2) working system
4. Motor for rubber isolation adjustment: 200W *2 Rated voltage:
380V 50Hz short-time (S2) working system
5. Rubber pump motor: 2.2KW rated voltage: 380V 50Hz continuous
(S1) working system
6. Glue-coated frequency conversion motor: 3.7KW rated voltage:
380V 50Hz continuous (S1) working system
※TQ HEAVY CONVEYING BRIDGE
※Structural features:
★The main frame of this part is connected by channel steel, I-beam,
angle steel, etc.
★There are safety guardrails and safety pedals on both sides, and a
safety escalator on the operating surface to ensure the safety of
the staff and easy operation.
★Independent frequency conversion motor lifting mechanism, PVC
conveyor belt transmission, single tile cardboard into a regular
and stable wave shape.
★The surfaces of all rollers are ground and plated with hard
chrome.
★Vacuum adsorption tension control, 5-inch suction pipe, plus
regulating valve, stepless adjustable air volume.
★Two sets of electric rectifying devices, the rectifying baffle is
positioned by double guide columns, driven by screw, the
positioning is fast and accurate, and the running is stable.
★The bridge is full of auxiliary high-strength composite sheets,
which are smooth and durable, with low friction and reduced
cardboard conveying resistance.
※General technical parameters:
1,1. Working width: 1800mm 2. Operating direction: left or right
(determined according to the customer's factory building)
2,3. Maximum height: 5500mm 4. Working speed: 250m/min
3,※Roller diameter parameters:
4,1. Diameter of upper paper roller and tension roller: ￠130mm 2.
Diameter of conveying roller: ￠180mm
5,3. Diameter of paper passing roller and paper guide roller:
￠111mm 4. Diameter of paper loading and dragging shaft: ￠110mm
6,※Power motor and electrical parameters:
7,1. Hoisting motor for single-sided corrugated paper: 5.5KW
(frequency conversion) 380V 50Hz continuous (S1) working system
